DFAU — Detachable Fiber Array Unit

A re-mateable 2D fiber interface. Instead of a permanently bonded array, the DFAU can be separated from and re-joined to its photonic counterpart — restoring sub-micron alignment on every mate cycle.

What It Is

A fiber interface you can unplug — and re-plug

Permanent bonding has been the price of sub-micron alignment. The DFAU changes that: a precision registration system locates the array relative to its counterpart, so the interface can be mated and demated repeatedly without losing optical performance.

Detachability moves the 2D FAU from a one-time, factory-fused component to a serviceable field interface — a step change in how high-density optical connections are deployed, tested and maintained.

  • Repeatable sub-micron re-alignment across mate / demate cycles
  • Kinematic registration for deterministic, tool-free location
  • Wear- and contamination-resistant mating surfaces
  • Compatible with the core 2D FAU v-groove platform
2D FAU optical engine mate / demate
Why It Matters

What detachability unlocks

Serviceability & rework

Replace or upgrade the fiber array without scrapping the optical engine — lower cost of failure and easier field repair.

Testability

A separable interface enables device- and system-level testing with clean re-mating between stages.

Lifecycle flexibility

Field reconfiguration and easier maintenance in deployed systems, without de-committing the whole assembly.

How It Works

Deterministic re-alignment, every cycle

01

Register

Kinematic features locate the array in x, y and z relative to its counterpart.

02

Mate

Controlled contact brings the array into optical alignment and holds it under stable force.

03

Demate

The interface separates cleanly, protecting the optical face from damage and contamination.

04

Repeat

Re-mate restores the same sub-micron alignment — cycle after cycle.

Technical Focus

Challenges we are working through

Repeatability

Holding sub-micron alignment across many mate cycles — the core engineering problem of any detachable high-density interface.

Wear & contamination

Mating surfaces must survive repeated contact and resist particulate contamination at the optical face.

Mechanical stability

Latched contact force must remain stable under temperature, vibration and long service life.

Density preservation

Registration and latching hardware must not consume the very pitch that detachability is meant to preserve.